WE Report

Audits



Noble Drilling – NINV

No person selected

Report No.

6335
Noble Invincible Offshore Rig Inspection

Type of audit

Rig Inspections
Noble Drilling – NINV

Auditee/Customer

Noble Drilling – NINV
DNO

Date

2024/06/04

551 days ago

Findings

30
Number of findings

Status

Registered
Rig Inspections


Noble Invincible Offshore Rig Inspection
Summary

The Rig Intake Team (RIT) would like to acknowledge the support provided by Noble, AkerBP and service personnel during the verification. All persons involved from Noble, AkerBP and Service Companies were open, extremely helpful and positive.

The rig was on location on the Hod A platform performing well abandonment operations.

The overall impression is that the rig is effectively managed by Noble, rig equipment is in uniformly good condition and housekeeping is maintained at a very high standard.

The RIT identified 29 findings, 1 non-conformance, 10 observations, 13 improvement suggestions and 5 actions. The findings are described in the report in Chapter 4 and summed up in an action list for follow up in chapter 5.1. (Attached in this Audit report.)

None of the findings are considered critical for the upcoming operations.

Findings

  • Non-Conformity

    Closed


    Closed


    IBC tanks outside bounded area.
    NORSOK S-003, C11. Acute discharge and barriers. Spill collectors/drip pans should be arranged at chemical pods, machinery and equipment where leakage of chemicals, oil, fuel or mud might occur.

    Have drip trays available to use if it is required to move the tanks, to avoid spills to non-hazardous drain.

    07/08/24 MDA109 – Additional spill tray pallets have been ordered on PR 11365230. Estimated delivery for start of Falstaff operations.

  • Observation

    Closed


    Closed


    Deadline was:

    POB/Muster Control

    The ID Token is issued by AkerBP it needs to be investigated how POB and musters will be managed during the DNO contract

    Watches will be used during DNO contract. Agreement made with AkerBP about use.

    Will be used only offshore, not handed out at heliport. Ops planner and medic will be in charge of updating them offshore. Issue also discussed with Asco Aviation and there are no obstacles to this solution.

  • Observation

    In Process

    In Process


    Deadline was:

    Risk Exposed Groups documentation

    Interviews did not result in a clear answer on how Noble is ensuring good management of Risk Exposed groups.

    Provide documentation on exposure register. Working environment registration system.

    Noble to share snips and information about Welix

  • Observation

    Closed


    Closed


    Deadline was:

    Crack identified during inspection of travelling equipment

    Provide evidence as to how the crack identified during MPI inspection was repaired.

    Crack welded – work covered by WO 313015085 . Upon completion of welding arranged follow up NDT – no defects found. See attached NDT report.

  • Observation

    Closed


    Closed


    Deadline was:

    Crown sheave guard

    Check the alignment of the sheave guard to ensure that it has sufficient clearance from the drill line

    Work Order 313023711 released to check alignment. .Update 25.8 . Alignment checked, sufficient clearance from cover to drillline. 23.08.24

  • Observation

    Closed


    Closed


    Deadline was:

    Auger Emergency Stop

    There is no overhead cable type emergency stop installed on the second level augers (indicated as augers 3 & 4 on attached schematic)

    This was not a requirement during rig build. The understanding being that if the covers were off, then it would only be under the circumstance that the auger was isolated.

  • Observation

    Closed


    Closed


    Deadline was:

    Reinstatement of tension system

    The conductor tension (vertical and horizontal) system needs to be reinstated and commisioned

    Tension table removal will be run during BOP swap. At the same time the installation of the conductor tensioning system will commence. This work will be done by NOS. Personnell booked, equipment delivered at Noble Logistics with plan for delivery at Asco and shipment when deck space and operation allows.

    We can provide further status updates when the project commences if desired by DNO.

    Action can be closed once system is reinstated.

  • Observation

    Closed


    Closed


    Deadline was:

    Klover test pump inspection and calibration

    Confirm high pressure test pump ise operational and calibrated prior to change out of BOP

    John Townhill will supply test pump for commisioning.

    Haliburton Cement unit will be used up to 12-13K and then the remaining pressure will be replied by use of of the Restato HP-pump. Restato pump has been serviced and test run, all ok. 24.08.24

  • Observation

    Open

    Open
    Deadline was:

    Mud Lab

    Develop plan with MI Swaco for mobilisation of mud lab equipment prior to start of Falstaff

    Propose that action belongs to DNO

  • Observation

    In Process

    In Process


    Deadline was:

    Wireline foundation

    Confirm deck interfaces between wireline unit and confirm need for adapter frames

    Noble planner to request information about the unit that will be used and share with TSL for verification

  • Improvement

    Closed


    Closed


    Deadline was:

    Paint.

    Develop remedial painting plan with specific focus on hand rails and brackets where a drops risk could develop

    The rig has an annual painting project where it is being decided beforehand which areas to be adressed. DROPS inspections are constantly being carried out all over the rig, and should a PDO be identified it will be fixed.

  • Improvement

    Closed


    Closed


    Deadline was:

    DROPS inspection

    Incorporate the information from the laminated inspection sheets into the OTG/ on the go check sheet

    UPDATE 05.8.2024: Laminated inspection sheets are already on the OTG,

  • Improvement

    Closed


    Closed


    Deadline was:

    Crane Sheave wear

    Perform gauge measurements of crane sheaves and assess need for replacement

    Sheave measurement is done on annual basis by NOV as a part of annual survey . Latest survey done Feb 2024 – see sample from port aft crane, document L4380-R-RA-006 . Follow up actions arranged on WO 313020715 , waiting for spare parts to replace questioned sheaves.

  • Improvement

    Closed


    Closed


    Deadline was:

    Forklift Tyres

    Review condition tyres of deck forklift and change if required

    During daily check of forklift, condition of tires are being checked and tested. Depth of grooves are also checked. There have been no issues with the tires, while driving on deck.

  • Improvement

    Closed


    Closed


    Deadline was:

    Derrick Elevator

    The derrick elevator facilitates the safe movement of people, tools and equipment up the derrick fr maintenance and repair tasks.The elevator needs to be re paired and returned to service.

    Derrick elevator is now in use.

  • Improvement

    Closed


    Closed


    Deadline was:

    Fingerboard Latches

    Service /repair defective latched to ensure thay are in the fully down position when closed

    Maintenance to be performed as per IFS. However, in operations we know that with a full derrick it is not always possible to access all fingers. When derrick is emptied of tubular, fingers will be cleaned and lubricated.22.8.24

    Estimated close out date will be upon backload of 5” DP at end of Hod A.

  • Improvement

    Closed


    Closed


    Deadline was:

    Drill line Deadman

    Paint make up sequence and torque on bolts of deadman anchor to ensure they are correctly made up when performing a slip and cut

    Procedure M-CPH-1171-43721 (section 25) is quite explicit with regards to how the bolts should be torqued up. The Control of Work is exercised through compliance with this procedure. no further action is being taken. 2.8.24 DSL Andy Lutman

  • Improvement

    Closed


    Closed


    Deadline was:

    Drill line Replacement Plan

    Noble to confirm that spare drill line is available for mobisation to the rig and confirm plan for change out (to ensure that it is performed at a convenient time during the well construction)

    Drill line has been changed – finished 19.8.24.

  • Improvement

    Closed


    Closed


    Deadline was:

    Hydraulic hose change out in Hydraracker

    A leak from the hydraracker as the potential to reach the sea. Change out hoses on hydraracker that are older than 5 years old

    TESS will mobilize ultimo August for changing the last hoses not yet changed. Hoses produced and stored onboard.

  • Improvement

    Closed


    Closed


    Deadline was:

    Reinstate all hydraulic pumps of HPU

    Repair HPU pumps and ensure that all are available for use

    3 ea pumps are already overhauled, and 4th pump sent for overhaul. All 5 pumps in HPU operational. All pumps available and operational pr 24.08.24

  • Improvement

    Closed


    Closed


    Deadline was:

    Mud pump parts handling

    Review handling plan for transport of typical heavy parts (swabs /liners) from the storage location to the mud pump room

    Material handling plan for the equipment in question is available and described in the below procedures:

    Material Handling Plan (Noble Invincible):
    M-CPH-1171-49875_EN_Section_0.01 page 298

    Material Handling Philosophy (Noble Invincible):
    M-CPH-1171-35098_EN_Section_0.01
    chapter 4.3.3 Mud Pump Room pages 62 and 63

  • Improvement

    Closed


    Closed


    Deadline was:

    BOP Test Mandrels

    Verify supply of 9 5/8” test mandrell

    In place. Email with document saved on SP.

  • Improvement

    Open

    Open
    Deadline was:

    Access and egress to slops unit

    Perform evaluation of access and egress from and around slops treatment facility. Use of pallets is not appropriate, and a more permanent welded stairways and bridges should be considered

  • Actions

    Closed


    Closed


    Deadline was:

    Noise exposure survey carried out in April 2024 by Brekke & Strand

    Issue survey report when it is approved for release

    21.8 Final report not received from Brekke Strand yet, despite mutiple reminders. Promised delivery by end of August by vendor.

  • Actions

    In Process

    In Process


    Deadline was:

    Employee engagement survey

    Issue survey report with experience for the Q1 2024 Employee engagement survey

    We do not receive an individual report for Invincible, only a company wide report that I will not share. Instead I have attached the communications plan that we use for follow up of the report. We have an ongoing process to demonstrate to crews that we do take action based on their feedback, and that we are interested in their improvement ideas. We have used the Noble communications plan to discuss one or two questions for a 6 week period before moving on to the next questions. This gives continuity to the work and allows us to focus more on specifics.

  • Actions

    Closed


    Closed


    Deadline was:

    3rd party equipment in the Offshore Induction Checklist “Review of procedures”

    Provide update on the status of including 3rd party equipment in the Offshore Induction Checklist “Review of procedures”

    OIM evaluating proposal. Company wide procedure.

  • Actions

    Closed


    Closed


    Deadline was:

    Helicopter use on Falstaff

    Request DNO to provide information to the offshore crew, in order to create confidence in the safety in the use of a Puma helicopter for the Falstaff operation

    After inspection remark from DNO:
    The helicopter that’s planned to use for transport of Falstaff, is not a Super Puma helicopter. The one planned for Falstaff use is a Puma L1 helicopter. This aircraft has a similar look, but is configured with a different engine and gear box.

    Action: DNO has established an information plan together with Noble Invincible management, to mitigate the identified issue

    Ongoing information to crews and information meeting held. Closed.

    Update 14.08.2024:
    “DNO have agreed with CHC that we will change our helicopter from an Airbus L1 to a Sikorsky S-92 for the duration of the Falstaff operations.”

  • Actions

    Open

    Open
    Deadline was:

    Bunding around liquid additive system

    Evaluate bunding around the liquid additive container and associated bulk chemical tanks that are stored on the cantilever to facilitate spill cleanup and avoid chemicals entering the skimmer tank

  • Actions

    Closed


    Closed


    Deadline was:

    Wellhead Deployment

    The wellhead will be deployed through the moonpool hatch as a SIMOPS activity when drilling 24” Hole. With the hatch removed there is a potential for fall from height. A plan for temporary barrier installation is required

    This is incorrect. It was discussed but later decided to be too cumbersome. Wellhead will be deployed through the Rotary and Moonpool hatch will remain closed

  • Actions

    Closed


    Closed


    Deadline was:

    Auger Grating.
    There is no grating installed on the second level augers (indicated as augers 3 & 4 on attached schematic) . This exposes personnel to the significant hazard of rotating auger flights

    Grating installed as recommended 2.8.24.






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Noble Drilling – NINV

No person selected

Report No.

6335
Noble Invincible Offshore Rig Inspection

Type of audit

Rig Inspections
Noble Drilling – NINV

Auditee/Customer

Noble Drilling – NINV
DNO

Date

2024/06/04

551 days ago

Findings

30
Number of findings

Status

Registered
Rig Inspections


Noble Invincible Offshore Rig Inspection
Summary

The Rig Intake Team (RIT) would like to acknowledge the support provided by Noble, AkerBP and service personnel during the verification. All persons involved from Noble, AkerBP and Service Companies were open, extremely helpful and positive.

The rig was on location on the Hod A platform performing well abandonment operations.

The overall impression is that the rig is effectively managed by Noble, rig equipment is in uniformly good condition and housekeeping is maintained at a very high standard.

The RIT identified 29 findings, 1 non-conformance, 10 observations, 13 improvement suggestions and 5 actions. The findings are described in the report in Chapter 4 and summed up in an action list for follow up in chapter 5.1. (Attached in this Audit report.)

None of the findings are considered critical for the upcoming operations.

Findings

  • Non-Conformity

    Closed


    Closed


    IBC tanks outside bounded area.
    NORSOK S-003, C11. Acute discharge and barriers. Spill collectors/drip pans should be arranged at chemical pods, machinery and equipment where leakage of chemicals, oil, fuel or mud might occur.

    Have drip trays available to use if it is required to move the tanks, to avoid spills to non-hazardous drain.

    07/08/24 MDA109 – Additional spill tray pallets have been ordered on PR 11365230. Estimated delivery for start of Falstaff operations.

  • Observation

    Closed


    Closed


    Deadline was:

    POB/Muster Control

    The ID Token is issued by AkerBP it needs to be investigated how POB and musters will be managed during the DNO contract

    Watches will be used during DNO contract. Agreement made with AkerBP about use.

    Will be used only offshore, not handed out at heliport. Ops planner and medic will be in charge of updating them offshore. Issue also discussed with Asco Aviation and there are no obstacles to this solution.

  • Observation

    In Process

    In Process


    Deadline was:

    Risk Exposed Groups documentation

    Interviews did not result in a clear answer on how Noble is ensuring good management of Risk Exposed groups.

    Provide documentation on exposure register. Working environment registration system.

    Noble to share snips and information about Welix

  • Observation

    Closed


    Closed


    Deadline was:

    Crack identified during inspection of travelling equipment

    Provide evidence as to how the crack identified during MPI inspection was repaired.

    Crack welded – work covered by WO 313015085 . Upon completion of welding arranged follow up NDT – no defects found. See attached NDT report.

  • Observation

    Closed


    Closed


    Deadline was:

    Crown sheave guard

    Check the alignment of the sheave guard to ensure that it has sufficient clearance from the drill line

    Work Order 313023711 released to check alignment. .Update 25.8 . Alignment checked, sufficient clearance from cover to drillline. 23.08.24

  • Observation

    Closed


    Closed


    Deadline was:

    Auger Emergency Stop

    There is no overhead cable type emergency stop installed on the second level augers (indicated as augers 3 & 4 on attached schematic)

    This was not a requirement during rig build. The understanding being that if the covers were off, then it would only be under the circumstance that the auger was isolated.

  • Observation

    Closed


    Closed


    Deadline was:

    Reinstatement of tension system

    The conductor tension (vertical and horizontal) system needs to be reinstated and commisioned

    Tension table removal will be run during BOP swap. At the same time the installation of the conductor tensioning system will commence. This work will be done by NOS. Personnell booked, equipment delivered at Noble Logistics with plan for delivery at Asco and shipment when deck space and operation allows.

    We can provide further status updates when the project commences if desired by DNO.

    Action can be closed once system is reinstated.

  • Observation

    Closed


    Closed


    Deadline was:

    Klover test pump inspection and calibration

    Confirm high pressure test pump ise operational and calibrated prior to change out of BOP

    John Townhill will supply test pump for commisioning.

    Haliburton Cement unit will be used up to 12-13K and then the remaining pressure will be replied by use of of the Restato HP-pump. Restato pump has been serviced and test run, all ok. 24.08.24

  • Observation

    Open

    Open
    Deadline was:

    Mud Lab

    Develop plan with MI Swaco for mobilisation of mud lab equipment prior to start of Falstaff

    Propose that action belongs to DNO

  • Observation

    In Process

    In Process


    Deadline was:

    Wireline foundation

    Confirm deck interfaces between wireline unit and confirm need for adapter frames

    Noble planner to request information about the unit that will be used and share with TSL for verification

  • Improvement

    Closed


    Closed


    Deadline was:

    Paint.

    Develop remedial painting plan with specific focus on hand rails and brackets where a drops risk could develop

    The rig has an annual painting project where it is being decided beforehand which areas to be adressed. DROPS inspections are constantly being carried out all over the rig, and should a PDO be identified it will be fixed.

  • Improvement

    Closed


    Closed


    Deadline was:

    DROPS inspection

    Incorporate the information from the laminated inspection sheets into the OTG/ on the go check sheet

    UPDATE 05.8.2024: Laminated inspection sheets are already on the OTG,

  • Improvement

    Closed


    Closed


    Deadline was:

    Crane Sheave wear

    Perform gauge measurements of crane sheaves and assess need for replacement

    Sheave measurement is done on annual basis by NOV as a part of annual survey . Latest survey done Feb 2024 – see sample from port aft crane, document L4380-R-RA-006 . Follow up actions arranged on WO 313020715 , waiting for spare parts to replace questioned sheaves.

  • Improvement

    Closed


    Closed


    Deadline was:

    Forklift Tyres

    Review condition tyres of deck forklift and change if required

    During daily check of forklift, condition of tires are being checked and tested. Depth of grooves are also checked. There have been no issues with the tires, while driving on deck.

  • Improvement

    Closed


    Closed


    Deadline was:

    Derrick Elevator

    The derrick elevator facilitates the safe movement of people, tools and equipment up the derrick fr maintenance and repair tasks.The elevator needs to be re paired and returned to service.

    Derrick elevator is now in use.

  • Improvement

    Closed


    Closed


    Deadline was:

    Fingerboard Latches

    Service /repair defective latched to ensure thay are in the fully down position when closed

    Maintenance to be performed as per IFS. However, in operations we know that with a full derrick it is not always possible to access all fingers. When derrick is emptied of tubular, fingers will be cleaned and lubricated.22.8.24

    Estimated close out date will be upon backload of 5” DP at end of Hod A.

  • Improvement

    Closed


    Closed


    Deadline was:

    Drill line Deadman

    Paint make up sequence and torque on bolts of deadman anchor to ensure they are correctly made up when performing a slip and cut

    Procedure M-CPH-1171-43721 (section 25) is quite explicit with regards to how the bolts should be torqued up. The Control of Work is exercised through compliance with this procedure. no further action is being taken. 2.8.24 DSL Andy Lutman

  • Improvement

    Closed


    Closed


    Deadline was:

    Drill line Replacement Plan

    Noble to confirm that spare drill line is available for mobisation to the rig and confirm plan for change out (to ensure that it is performed at a convenient time during the well construction)

    Drill line has been changed – finished 19.8.24.

  • Improvement

    Closed


    Closed


    Deadline was:

    Hydraulic hose change out in Hydraracker

    A leak from the hydraracker as the potential to reach the sea. Change out hoses on hydraracker that are older than 5 years old

    TESS will mobilize ultimo August for changing the last hoses not yet changed. Hoses produced and stored onboard.

  • Improvement

    Closed


    Closed


    Deadline was:

    Reinstate all hydraulic pumps of HPU

    Repair HPU pumps and ensure that all are available for use

    3 ea pumps are already overhauled, and 4th pump sent for overhaul. All 5 pumps in HPU operational. All pumps available and operational pr 24.08.24

  • Improvement

    Closed


    Closed


    Deadline was:

    Mud pump parts handling

    Review handling plan for transport of typical heavy parts (swabs /liners) from the storage location to the mud pump room

    Material handling plan for the equipment in question is available and described in the below procedures:

    Material Handling Plan (Noble Invincible):
    M-CPH-1171-49875_EN_Section_0.01 page 298

    Material Handling Philosophy (Noble Invincible):
    M-CPH-1171-35098_EN_Section_0.01
    chapter 4.3.3 Mud Pump Room pages 62 and 63

  • Improvement

    Closed


    Closed


    Deadline was:

    BOP Test Mandrels

    Verify supply of 9 5/8” test mandrell

    In place. Email with document saved on SP.

  • Improvement

    Open

    Open
    Deadline was:

    Access and egress to slops unit

    Perform evaluation of access and egress from and around slops treatment facility. Use of pallets is not appropriate, and a more permanent welded stairways and bridges should be considered

  • Actions

    Closed


    Closed


    Deadline was:

    Noise exposure survey carried out in April 2024 by Brekke & Strand

    Issue survey report when it is approved for release

    21.8 Final report not received from Brekke Strand yet, despite mutiple reminders. Promised delivery by end of August by vendor.

  • Actions

    In Process

    In Process


    Deadline was:

    Employee engagement survey

    Issue survey report with experience for the Q1 2024 Employee engagement survey

    We do not receive an individual report for Invincible, only a company wide report that I will not share. Instead I have attached the communications plan that we use for follow up of the report. We have an ongoing process to demonstrate to crews that we do take action based on their feedback, and that we are interested in their improvement ideas. We have used the Noble communications plan to discuss one or two questions for a 6 week period before moving on to the next questions. This gives continuity to the work and allows us to focus more on specifics.

  • Actions

    Closed


    Closed


    Deadline was:

    3rd party equipment in the Offshore Induction Checklist “Review of procedures”

    Provide update on the status of including 3rd party equipment in the Offshore Induction Checklist “Review of procedures”

    OIM evaluating proposal. Company wide procedure.

  • Actions

    Closed


    Closed


    Deadline was:

    Helicopter use on Falstaff

    Request DNO to provide information to the offshore crew, in order to create confidence in the safety in the use of a Puma helicopter for the Falstaff operation

    After inspection remark from DNO:
    The helicopter that’s planned to use for transport of Falstaff, is not a Super Puma helicopter. The one planned for Falstaff use is a Puma L1 helicopter. This aircraft has a similar look, but is configured with a different engine and gear box.

    Action: DNO has established an information plan together with Noble Invincible management, to mitigate the identified issue

    Ongoing information to crews and information meeting held. Closed.

    Update 14.08.2024:
    “DNO have agreed with CHC that we will change our helicopter from an Airbus L1 to a Sikorsky S-92 for the duration of the Falstaff operations.”

  • Actions

    Open

    Open
    Deadline was:

    Bunding around liquid additive system

    Evaluate bunding around the liquid additive container and associated bulk chemical tanks that are stored on the cantilever to facilitate spill cleanup and avoid chemicals entering the skimmer tank

  • Actions

    Closed


    Closed


    Deadline was:

    Wellhead Deployment

    The wellhead will be deployed through the moonpool hatch as a SIMOPS activity when drilling 24” Hole. With the hatch removed there is a potential for fall from height. A plan for temporary barrier installation is required

    This is incorrect. It was discussed but later decided to be too cumbersome. Wellhead will be deployed through the Rotary and Moonpool hatch will remain closed

  • Actions

    Closed


    Closed


    Deadline was:

    Auger Grating.
    There is no grating installed on the second level augers (indicated as augers 3 & 4 on attached schematic) . This exposes personnel to the significant hazard of rotating auger flights

    Grating installed as recommended 2.8.24.





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